Basic Info.
Certification
CE, ISO9001
Operation Form
Hand Control Valve
Maximum Lifting Height
<10m
Maximum Lifting Weight
<20t
Main Girder Form
Single Girder
Type
Dq Type Pneumatic Monorail Crane
Working Pressure Range
0.4~0.6MPa
Nominal Working Pressure
0.5MPa
Maximum Running Speed
0.16m/S
Control Method
Hand Control Valve
Specification
5000× 860× 790
Product Description
DQ Type Pneumatic Monorail CraneDQ series pneumatic monorail crane is mainly used for the transportation of materials and accessories in the underground roadway of coal mine to reduce the labor intensity of workers.
The pneumatic monorail crane is equipped with a pneumatic drive device to hang the goods on the bearing trolley. The equipment can transport materials and equipment accessories along the type 140E or its modified suspension rail in the roadway. The drive of the equipment is realized by two driving motors. Then the supply of high pressure air is stopped. At the same time, the lock mechanism equipped with itself can hold the brake immediately.
The length of each track is 3.015 m. The two ends are connected by the pin shaft, connected by the hanging assembly and the end thread of the anchor rod, or hung by the clamp-plate or U-shaped bolt on the I-steel or U-shaped shed.
The equipment is controlled by the operating handle, which is suspended on the pipe road, and controls the movement of the drive wheels pressed on both sides of the I-shaped suspension rail, which can travel and stop. In the middle of the equipment, there are two sports cars hung with pneumatic hoist, which can lift heavy objects and send the materials to the designated position with the sports car.
Product Parameters
| project | Main technical parameters |
| | unit | DQ 80/0.5 | DQ 60/0.5 | DQ 40/0.5 | DQ 30/0.5 |
| Rail type | | I140E |
| working pressure range | Mpa | 0.4~0.6 |
| nominal working pressure | Mpa | 0.5 |
| Maximum running speed | m/s | 0.16 |
| pull | 0.4 Mpa | kN | 78 | 58 | 38 | 28 |
| | 0.5 Mpa (rated) | kN | 80 | 60 | 40 | 30 |
| | 0.6 Mpa | kN | 82 | 62 | 42 | 32 |
| Rated lifting weight of the pneumatic gourd | t | 5+5 | 5+5 | 5+5 | 5+5 |
| climbing capacity | ° | 15 |
| control method | | hand control valve |
| curb weight | kg | 1300 | 1200 | 1150 | 1100 |
| Overall dimensions (length, width and height) | mm | 5000×860×790 |
| Through the capacity radius | horizontal | m | 4 |
| | perpendicular | m | 8 |
| Walking motor | model | | AMC6 | AMC6 | AMC5.5 | AMC5.5 |
| | power | kW | 6 | 6 | 5.5 | 5.5 |
| | gas consumption | m³/min | 9 | 9 | 8 | 8 |
| | quantity | -- | Two sets | Two sets | Two sets | Two sets |
| brake band | Single group braking force | kN | ≥60 | ≥45 | ≥30 | ≥22.5 |
| | quantity | -- | Group 2 | Group 2 | Group 1 | Group 1 |
4 Ramp load table unit: t
| Ramp slope of (°) | 0 | 5 | 10 | 15 |
| DQ 80/0.5 | 5+5 | 4+4 | 3+3 | 2+2 |
| DQ 60/0.5 | 5+5 | 4+4 | 3+3 | 2+2 |
| DQ 40/0.5 | 5+5 | 4+4 | 3+3 | 2+2 |
| DQ 30/0.5 | 5+5 | 4+4 | 3+3 | 2+2 |
Product Description
Structural characteristics and working principle:
The pneumatic monorail crane is mainly composed of:1.auxiliary brake device parts, 2.coupling body, 3.traction device components, 4.air path control system, 5.sliding trolley, 6.pneumatic hoist, etc., see the structural diagram.
These six parts of the orderly and clever composition, to ensure the safe and effective operation of products.1. air inlet 2. regulating valve 3. operating handle 4. automatic drain 5. atomizer 6. pressure relief exhaust pipe 7. track 8. traction connection 9. traction medicine 10. pressure storage tank 11. driving wheel 12. track machine wheel 13. air motor 14. pressure storage tank 15. carrier car 16. mining pneumatic hoist 17. long connecting rod 18. short connecting rod 19. cylinder 20. brake car 21. brake spring 22. brake rod 23. brake pad
The pneumatic monorail crane is powered by compressed air to promote the gas motor to rotate at high speed. After the variable speed <reducing speed>, increasing the torque, driving the drive clamp wheel rotation, rolling along the facade of the hanging rail, and can travel with the track level, turning, and itching up and down. Their respective functions are:
1.The auxiliary brake device component is a supplement to the operation of the pneumatic monorail crane except for the main brake inside the motor
brake apparatus.
2.The connecting body is the key part to ensure the tractor, the sliding trolley and the connecting rod; the connecting rod is to control the distance between the pulley and the tractor.
3.The traction device component is the power mechanism that dragging the whole pneumatic monorail crane.
4.Gas circuit control system is to realize the tractor mechanism forward, backward, brake command control system.
5.Sliding car is a car bearing the weight and moving with the track.
6.Pneumatic hoist is an actuator for lifting heavy weights.Installation Instructions
Installation and debugging
(one). Preparation before installation
1. Before installation, the appearance of all parts of the equipment shall be carefully checked without collision, deformation or damage.
2. Check whether each transmission part is flexible and reliable before going into the well.
3. Check the installation site in advance. The anchor rod or top beam of the hanging point should be fixed firmly and reliably, without serious deformation and damage, so as to ensure the safety and reliability of the equipment.
4. During transportation, the equipment should be fixed firmly to prevent the equipment damage during transportation.
(two.) Installation and debugging
1. Remove the nose protective cover, open the brake plate by tightening the pretension bolt of the brake arm, hang reliably on the anchor lifting point with a thousand pull, lift the nose, and push the pneumatic monorail into the track through the drive wheel. The two small sports cars and the rear lock device, installed on the track.
2. Use a special wrench to jam the flat bayonet in the middle of the pre-tightening bolt, and cooperate with the special sleeve wrench to twist the loose and tighten the pre-tightened bolt (M16). When the pretension bolt of the walking wheel is released, the pneumatic monorail crane can walk freely in the track alone.
3. Open the lock controller to supply gas to the brake cylinder and walking motor at the same time. The brake cylinder will shrink to open the brake plate and make it away from the track surface. Repeated adjustment to ensure that the lock, the lock are in the best state, no block.
4. Brake operation: When the lever returns to zero, the quick vent valve will open, the brake cylinder extends, the brake spring will open, and the brake disc will be closed and locked.
5. Walking wheel clamping: when the pneumatic monorail crane works, the compressed air is transported to the pneumatic motor through the control box, and the motor rotates. Tighten the drive wheel clamp bolt (M27) until the walking wheel stops turning under full pressure.
6. Push the lifting car into the rail, install the pneumatic hoist, pin each component pin to prevent loosening, operate and control the handle, and mediate the rise and fall of the pneumatic hoist.
7. During commissioning, the operator shall not be more than 5 meters away from the walking device.
If the above steps are normal, the equipment can be put into production.
5. Use and operation
1. Check whether the hanging parts are reliably and firmly connected before use.
2 Check whether the connecting pin between the track is normal, and shall have no loosening, deformation or damage.
3. Fix the materials, equipment and parts to be transported and hang them on the pneumatic gourd hook.
4. Press the rise button to make the material off the ground. Note not to raise too high. Generally, less than 400mm, then hang the mounting rope on the hook of the walking mechanism to prevent the assembly from rotating.
5. Long press the walking button to make it walk along the track. At this time, the operator must follow the workpiece, not exceeding 5 meters, in case the operation is out of control.
Vi. Maintenance and maintenance of daily inspection items
1. Check the working condition of the motor brake device
2. The state and integrity of the equipment, especially whether the operating device, shield and transmission box leak oil.
3. Check the link rod, including the associated fixing pins.
4. Check the working condition of the spring assembly
periodic maintenance
- Check the fastening bolts of the drive wheel clamping at least once a week, tighten and secure.
- Clean the air filter and lubricating oil at least once a week.
- Check the running status of the whole equipment at least once a week, including the fixation of the protective cover.
- Check and clean the motor brakes at least once per shift.
- Check the oil level at the injection port at least once every 2 weeks and fill lubricating oil if necessary.
- Check the drive wheel diameter and check its surface status at least once a month. The diameter of the drive wheel shall be the same, and the thickness of the wear place shall not exceed 8 mm. If the drive wheel diameter is less than 280 mm, a new drive wheel should be replaced.
- Fill lubricating oil to bearing wheel bearing, press frame pin and drive wheel bearing at least once a month.
matters need attention:
1. All inspection, repair, lubrication and oil injection operation shall be performed after the equipment stops entering high pressure air and the equipment pressure is released.
2. More comprehensive technical maintenance is required after 6-8 months of equipment operation, which should preferably be completed by the technical personnel of the factory.
3. The oil in the transmission box needs to be replaced after 1-2 years of equipment operation, preferably by the factory's technical personnel or professional technical personnel. But it shall not be replaced where the equipment is running.
4. Adjustment of equipment braking force and traction, the spring can withstand the maximum pressure of 29.2 kv. Spring compression of 55 mm meets equipment rated traction.
5. Under daily maintenance conditions, if the tightening bolts do not rust, it can guarantee the traction of at least 30000 cattle and 34000 cattle. The bolts are tightened with a torque wrench, and the torque is set at 3,000 Nm.
6. After the nut of the tightening bolt is adjusted, fix it with the anti-loosening nut!
Our Advantages
Seven: fault cause and solutions
| Fault situation | failure cause | Rx |
Equipment drive wheel skid and idling
| The hanging rail is stained with lubricating oil | Clean the cantilever |
| Insufficient drive wheel pressure | Tighten the drive wheel clamping bolt (M27) |
Equipment skidslip on the slope
| Brake device malfunction | Professional and technical personnel maintenance |
| Insufficient clamping force of the equipment | Tighten the drive wheel clamping nut (M27) |
| Drive wheel skid stops during equipment operation | Equipment load exceeds traction of 20000 cattle | Reduce equipment load |
During the operation of the equipment, the operation speed slows down until it stops
| Low pressure in high pressure air head (below 0.4 mpa) | Ensure the pressure is above 0.4 mpa or reduce the equipment load |
| The air cleaner is blocked by debris | Blow through the blocked filter or clean the filter |
| Pneumatic motor failure | Professional and technical personnel maintenance |
| The power of the device drops | Air pressure distribution components
Lack of air tightness | Professional technicians shall seal the air leak area |
- The traction equipment does not provide packaging and can be transported as free-placed goods. Relevant configuration components shall be packed.
- Steel cables and lifting devices may be used when loading and unloading the equipment. When placing the equipment on the ground, place the appropriate material (such as square wood) under the frame
- Equipment should be stored against the influence of rain, water, snow and cold
- The treated but not coated equipment components shall be protected with suitable corrosion protection for up to 12 months.
Company Profile
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with anirresistible force.Certifications
1. It is safe to work, has explosion-proof performance, and is not affected by high temperature and vibration;
2. It can work at full load for a long time with a small temperature rise;
3. The power range and speed range are both wide, ranging from a few hundred watts to tens of thousands of watts; the speed can range from a few to tens of thousands of revolutions per minute;
4. It has high starting torque and can be started with load;
5. Simple structure, convenient operation, easy maintenance, low cost.After Sales Service
1. The headquarters series mining pneumatic hoists produced by our company should be guaranteed within one year from the date of purchase. During this period, any defective products will be repaired and replaced free of charge. Maintenance or replacement service will remain required for the remainder of the original warranty period.
2. If the product has quality defects during the warranty period, the product should be returned to the company, the transportation costs will be borne by the company, and the customer must provide the corresponding bill.
3. Failure caused by abnormal use or maintenance, and failure to use original parts.FAQ
FAQ
1).Can i get lower price if i place a big order?
A very good discount will be offered if you place big order with us. For more details, please contact us.
2).How is shipping cost calculated?
All of the orders are shipped by sea and the shipping cost is calculated by weight and size. If you would like to place a bulk order with us,the most competitive shipping cost will be offered.For more details,please contact us.
3).What about the items' specification?
Every item at us has a specification, including weight(thickness), and width. For more detailed information about specification, please contact us.
4).How long the order will be shipped after payment?
Normally, each order will be sent within 30-40 days after the payment is received. However, please kindly note all the shipments will be delayed during weekends and Chinese public holidays.
5).Will you notify us when our shipment are delivered?
Yes,when your shipment is sent ,we will send you an e-mail to tell you the tracking number. You can also check the status of your order at our website.Should you need an invoice for your order,please contact us by e-mail.
Address:
No. 5, Guoxiang Road, Wujin Economic Development Zone, Changzhou, Jiangsu, China
Business Type:
Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
Changzhou Dailang Machinery Equipment Co., Ltd. Was established in 2017 and is located in Changzhou City, Jiangsu Province. It has always adhered to the service belief of "quality first, service first, integrity-based and customer first", laying a solid foundation in the industrial reducer service market and becoming a well-known professional brand in this field. Changzhou Dailang Machinery Equipment Co., Ltd. is a professional industrial reducer service product supplier and solution provider integrating technical transformation, after-sales service and sales. It is an important partner of reducer products and after-sales services of Siemens FLENDER, SEW, Nord, David Brown, Santanzaro, Hansen, Sumitomo, etc. The company′s main business includes: Reducer replacement, upgrading and transformation, on-site service, return to factory maintenance, laser alignment, spare parts sales, condition monitoring, product extended warranty, fast repair and maintenance, old parts recycling, reducer remanufacturing, technical consulting, etc. The company is committed to providing customers with high-efficiency, high-quality, high-value-added, high-service reducer services, technologies and solutions, and is determined to continue to grow and develop in a sustainable way.
After years of careful research and development, the gear motors, pneumatic hoists, hydraulic hoists and reducers produced by Dailang have been recognized by various industries and have now formed a series of production. The company′s business is committed to the production and sales of gear pneumatic motors, gear pneumatic hoists, gear hydraulic hoists and various gear reducers.
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with anirresistible force.
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